The wing is the novel item in this plan, so I'll describe how to make it.
The first step is to select the balsa wood for the wing "bones." Since the wings don't contain any single pieces which are "long," you can check your scrap box for 1/8-inch thick contest balsa (the hard stuff that you hate to sand airfoil sections out of).
Step two would be to cut out the members per the plans. Some of the angles on the ends of the members are compound (slope in two directions), so these you will be sanding to fit; so don't worry too much about getting them cut precisely just cut them slightly longer than the plans show.There are 16 pieces in each wing, so cut two identical sets.
The next step is to lay all the pieces down on the plan and number each one, because they will assemble much easier if they done in the proper order.
Lay a piece of wax paper down over the plans so that you don't glue the pieces to the paper. Note that when assembling the wing, apply just enough glue to hold the joints together. They will be sanded later, and following that, apply extra glue to create stiffening fillets.
Start by gluing pieces 1 and 2 together (the upper arm and the lower arm). These two pieces lie in a flat plane.
Next glue the hand together. Note there are only for digits (fingers) in this plan. Bats actually have five digits, but the thumb is very short and is not attached to the other fingers by a membrane, so it has been deleted from my plan (the thumb is a useful thing for a bat, it helps it secure itself when hanging around, and also helps in catching insects).
This is the sequence I've found best in gluing the hand together: first glue number 6 to #2, then #3, #7, #8. After that it is up to you (meaning the remainder of the pieces can be done in any order. Just remember that the pieces are sanded to shape prior to gluing them into place. The better the fit, the stronger the joint will be.
Wing camber is built into the airfoil by gluing the digits at the proper angle. With the elbow lying flat, the tips of #6 and #8 should be 1/8-inch off the table; #7 should be 1/4-inch up, and #3 should lie in the same plane as the elbow joint. The other knuckles are angled downward to give more camber. Try to keep them less than 10°. Any more than this, and you may sacrifice boost altitude too much.
After everything has been glued together, sand it down all over to blend in the joints so they are nice and smooth, or it may be hard to get the tissue to bond to the wood.
The members #14, #15, and #16 are used to attach the tissue at the root of the wing. These pieces are cut, sanded, and glued into position like the fingers: with the camber built in.
With all the members glued into place and the proper strengthening fillets made, you can cover the wing with Jap tissue. Do this as you would any ordinary built-up wing. Since there is no member at the trailing edge, it will hang free. Cut off the part that is loose (not taught) off the trailing edge - so it resembles a real bat's wing. The skin should be tight over the entire surface of the wing. Remember to dope the entire surface, including the underside to give it strength.
The bottom of the wing isn't tissued (the wood structure will be exposed). So it makes a perfect surface in which to apply graphite fibers to strengthen the wing (without these fibers, I wouldn't fly this bird with any high impulse motors, you can almost be assured that the wing will rip apart).
Graphite fiber tow is a small bundle of loose fibers all arranged in the same direction (it looks like a flat ribbon 1/8 inch wide -- it is available from Aerospace Composite Products -- tel: 510-352-2022). Start the reinforcement of the wing by tacking down one end on the root end of member #1. Run it past the elbow, along member #2, over the wrist joint to the end of member #7. This is the critical bending load path of the wing. Glue it into place with CyA adhesive. Weight can be kept low by using the adhesive sparingly. I also run a piece of graphite along member #13 to help absorb any impact loads that may occur when the glider lands. This is done for both wings.
I also like to stiffen the triangle on the underside of the wing formed by members #1, #2, and #13 with a piece of graphite mat (also available from Aerospace Composite Products). It can be attached like a piece of tissue paper with clear dope, or by carefully applying CyA adhesive.
Dihedral is made by sanding the root edge of the wing prior to gluing it to the fuselage. This is typical of any glider wing, so you shouldn't have much difficulty there.
For other generic tips on building and trimming gliders, refer to the book:"Model Rocket Design and Construction" by Timothy S. Van Milligan.
The model is very light, and because of this, it has very little momentum in a stable glide. So it can easily handle seemingly nasty impacts that almost always occur while trimming the glider for boosted flight. I've flown this model with as high as a B4-2 engine, so it will work great with the Apogee Components micro motors. The model works just fine once it is trimmed properly. Being ultra-light weight, this model also possesses very little inertia, so it can take launch accelerations very well too.
Scaling this plan up or down is very simple, and you should have no problems with it being strong and stable at any reasonable size. I currently have two versions, a smaller size model for "1/2A" and "A" motor class events, and one for "B" and "C" class events.
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